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DeltaV Automation

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Our Team of Engineers possess an average of 20+ years of experience in the BioPharma industry, and we can get your bioprocess outfitted at any scale from R&D to Pilot, Clinical, and Commercial scales. 

Now, with the addition of DeltaV distributed control software to our suite of offerings, you can further streamline your work for maximum flexibility, efficiency, and reliability:

  • Automation from microscale to production
  • Single-use and multi-use systems
  • Open software solution
  • Fully validatable
  • Broad integration options

Key Features

  • Open Software and Hardware solution
  • Capability to be added to an existing system
  • Standardized automation software can be customized to meet customer requirements
  • Ability to transfer from process development to commercial
  • Engineering documentation available to support validation
  • GMP level validation package
  • Open to work with client on meeting their standards
  • Work directly with Emerson to ensure best solution is installed
  • Understanding of full vision of the customer needs
  • No hidden costs

System Capabilities

Process Capabilities

  • Control with single or redundant probes; all controls having shift capabilities and on/off deadbands and/or duty cycles
  • DO2 configuration for different control strategies – single or multiple gas(es), blended, fixed flowrate or capped vvm, including overlay control
  • Feed strategy options: bolus, continuous, exponential and other
  • Agitation control with ramp capabilities for DO2 interaction
  • Process to process independence that ensures multi-product control and eliminates collateral impact from one process change to the next
  • Data export to Excel and full batch report generation
  • Scale-down, scale-up modeling for future process validation studies

 

Bioreactor Capabilities

  • pH Calibration and control
  • DO2 Calibration and control
  • Agitation control
  • Temperature control - split level control for jacketed systems or simple control using heating blanket
  • Pump Calibration
  • Run setup import from Excel
  • Run Manager or Batch Executive
  • Alarm Management
  • Sampling and comprehensive data collection
  • including integration with NovaFlex and OSI PI

Installation and System Support

Installation, Testing and Qualification with software, process and equipment engineers – focusing on the successful release leading to enhanced process execution and control Automation and Process support during the initial stages of post-release use, ensuring a seamless transition and comprehensive training on your new bioreactor systems. Customized options for the level of testing and associated documentation packages for FAT, SAT,I/OQ and PQ. Have other specialized hardware needs? Ask us about custom options.

DeltaV Discovery

AppliVDeltaV Discovery provides the same DeltaV applications used widely in Life Sciences automation, but in a smaller footprint and reduced cost. With the combination of DeltaV Discovery and the Applikon local process controllers, you can:

  • Reduce your DeltaV benchtop footprint with workstation-based DeltaV and Applikon local process controllers
  • Accurately control and reduce variability in key process parameters such as pH, dissolved oxygen, temperature, and pressure while maintaining the flexibility needed in R&D
  • Record and analyze process parameters with an embedded historian that simplifies real-time data collection and analysis
  • Interact with your laboratory applications using a familiar DeltaV operator user interface
  • Log process alarms and operating events with an integrated alarms and events historian
  • Easily integrate process measurements and other data sources with DeltaV Ethernet communications using OPC, Modbus, and Ethernet IP
  • Control up to 32 bioreactors from one DeltaV server.
  • Add on DeltaV’s powerful batch control and event history collection for a comprehensive lab system of records which is easily transferred to production systems

Note: For cGMP applications requiring validation, DeltaV Discovery may not be applicable. Please contact one of our engineers for more information. 

Learn More

Request additional information about DeltaV solutions for your process from your local Applikon representative

Request more information about DeltaV solutions for your process

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